MWO Phoenix Hawk 3D Printing Files | Assembly + Action

August at Gambody can surely be called MechWarrior Online month. Meet Phoenix Hawk Mech 3D Printing Miniature - new assembly and action model inspired by this game.

Phoenix Hawk was created and introduced by Terran Hegemony in year 2568. It pretends to be the most popular mech of Stinger class. Actually, it is considered to be a technically improved one. Phoenix Hawk combines the maneuverability, that is the feature of the class it belongs, with improved firepower and superior armor.    

This mech can fight at different positions - in a front line, in command or in reconnaissance. As a weapon Phoenix Hawk uses two M100 Heavy Machine Guns. Its armouring is also a technical masterpiece, which is displayed in this design. 

Both FDM and SLS/SLA versions are available. The real size of Phoenix Hawk is considered to be 14,5m without shoulder guns and 16,5m with them.

FDM version:

• Is 1:60 scale and after being printed will stand 241mm without shoulder guns and 275mm with them;
• Is designed to save almost all movable elements its prototype has;
• Has removable hinges that should be printed with 100% fill to make them solid.

SLS/SLA version:

• Is 1:100 scale and will stand 145mm high if to print without antennas and 165mm if to print with them;
• Has as little details as possible to keep printing budget about 50-60 $.

Watch the tutorial video on how to assemble Phoenix Hawk Mech 3D Printing Miniature at Gambody YouTube channel. 

Buy Phoenix Hawk Mech 3D Printing Miniature right now! Just click the green Buy button in the top-right corner of the model’s page. You can pay with PayPal or your credit card.

By the way, you can find male and female pilots 3d printing miniatures at Gambody, which will look awesome nearby your mech.

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On 06.11.2017 new version of joints have been added.

To use new joints, you do not need to reprint the whole model of your Mech!
You can find detailed picture guidelines about how to use new joints in your model HERE.

With the new joints you will get next advantages:

1. Increases frictional force
2. Possible to up scale or down scale the whole model
3. Printable from any type of material
4. Higher strength
5. Material shrinkage does not affect at strength and friction

STL files are already available for download in “Source files” tab for Version 1 (FDM/FFF 3D printers). You can find them at the end of the list.

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This model was tested in Cura 2.7.0. and print on an Ultimaker 2 in PLA material.

Note:

- You can print new joints with 20-30% infill. 
- With the new joints you can up scale or down scale the whole model.

- All parts of connectors should be printed at 100% infill.

- You should print old joints with 100% infill. 
- With the old joints do not try to up scale or down scale the whole model since it will not be assemble or movable after scale changes.
- Using the PLA material you should increase the scale of old joints at 2-3% in your slicing program.
- Using the ABS/CPE material you should increase the scale of old joints at 1% in your slicing program.

To avoid printing problems, we recommend the following settings:

Quality 
Layer Height: 0.1 mm
Initial Layer Height: 0.3 mm
Line Width: 0.4 mm
Wall Line Width: 0.4 mm
   Outer Wall Line Width: 0.4 mm
   Inner Wall(s) Line Width: 0.4 mm
   Top/Bottom Line Width: 0.4 mm
   Infill Line Width: 0.4 mm
   Skirt/Brim Line Width: 0.4 mm
   Support Line Width: 0.4 mm
 Initial Layer Line Width: 100%

Shell 
Wall Thickness: 0.8 mm
Wall Line Count: 2
Outer Wall Wipe Distance: 0.2 mm
Top Surface Skin Layers: 0
Top/Bottom Thickness: 0.8 mm
   Top Thickness: 0.8 mm 
      Top Layers: 8
    Bottom Thickness: 0.8 mm
      Bottom Layers: 8
Top/Bottom Pattern: Lines
Bottom Pattern Initial Layer: Lines
Top/Bottom Line Directions: [ ]
Outer Wall Inset: 0 mm
Compensate Wall Overlaps: Check
    Compensate Outer Wall Overlaps: Check
    Compensate Inner Wall Overlaps: Check
Fill Gaps Between Walls: Everywhere
Horizontal Expansion: 0 mm
Initial Layer Horizontal Expansion: 0 mm
Z Seam Alignment: Shortest
Ignore Small Z Gaps: Check

Infill 
Infill Density: 20%

Infill Line Distance: 3.5 mm
Infill Pattern: Grid
Infill Line Directions: [ ]
Infill Overlap Percentage: 10%
    Infill Overlap: 0.4 mm
Skin Overlap Percentage: 5%
    Skin Overlap: 0.02 mm
Infill Wipe Distance: 0.1 mm
Infill Layer Thickness: 0.1 mm
Gradual Infill Steps: 0
Infill Before Walls: Check
Minimum Infill Area: 0 mm2

Material 
Enable Retraction: Check
Retraction Extra Prime Amount: 0 mm3 
Retraction Minimum Travel: 0.8 mm
Maximum Retraction Count: 90
Minimum Extrusion Distance Window: 6.5 mm
Nozzle Switch Retraction Distance: 20 mm
Nozzle Switch Retraction Speed: 20 mm/s
    Nozzle Switch Retract Speed: 20 mm/s
    Nozzle Switch Prime Speed: 20 mm/s 

Speed 
Print Speed: 50 mm/s
    Infill Speed: 50 mm/s
    Wall Speed: 40 mm/s
      Outer Wall Speed: 30 mm/s
      Inner Wall Speed: 40 mm/s
    Top/Bottom Speed 20 mm/s
    Support Speed: 30 mm/s
      Support Infill Speed: 30 mm/s
Travel Speed: 120 mm/s
Initial Layer Speed: 30 mm/s

    Initial Layer Print Speed: 30 mm/s
    Initial Layer Travel Speed: 72 mm/s
Skirt/Brim Speed: 30 mm/s
Maximum Z Speed: 0 mm/s
Number of Slower Layers: 2

Travel 
Combing Mode: All
Avoid Printed Parts when Traveling: Check
Travel Avoid Distance: 0.6562 mm 

Cooling 
Enable Print Cooling: Check
Fan Speed: 100%
    Regular Fan Speed: 100%
    Maximum Fan Speed: 100% 
Regular/Maximum Fan Speed Threshold: 10 s
Initial Fan Speed: 0%
Regular Fan Speed at Height: 0.27 mm
    Regular Fan Speed at Layer: 2
Minimum Layer Time: 5 s
Minimum Speed: 10 mm/s

Support 
Enable Support: Check
Support Placement: Everywhere
Support Overhang Angle: 50°
Support Pattern: Zig Zag
Connect Support ZigZags: Check
Support Density: 15 %
    Support Line Distance: 2.3333 mm
Support Z Distance: 0.15 mm
    Support Top Distance: 0.15 mm
    Support Bottom Distance: 0.15 mm
Support X/Y Distance: 0.8 mm
Support Distance Priority: Z overrides X/Y
Minimum Support X/Y Distance: 0.2 mm
Support Stair Step Height: 0.3 mm
Support Stair Step Maximum Width: 5.0 mm
Support Join Distance: 2.0 mm
Support Horizontal Expansion: 0.2 mm
Support Infill Layer Thickness: 0.1 mm
Use Towers: Check
Tower Diameter: 3.0 mm
Minimum Diameter: 3.0 mm
Tower Roof Angle: 65° 

Build Plate Adhesion 
Build Plate Adhesion Type: Brim
Skirt/Brim Minimum Length: 250 mm
Brim Width: 8.0 mm
    Brim Line Count: 15 
Brim Only on Outside: Check

Mesh Fixes 
Union Overlapping Volumes: Check
Merged Meshes Overlap: 0.15 mm

Special Modes
Print Sequence: All at Once
Surface Mode: Normal

Experimental 
Extra Skin Wall Count: 0

Disclaimer: This model will look outstanding if printed on SLA/SLS 3D printer. The accuracy of the model printed on FFF printer can vary from the result shown in the pictures.