Power Loader 3D Printing Model | Assembly + Action

ABOUT THIS 3D MODEL

P-5000 Powered Work Loader, simply known as the Power Loader is an industrial mechanised exoskeleton that was utilised by fearless Ellen Ripley in the course of her desperate combat with the Xenomorph Queen. Surprisingly flexible and capable of lifting and handling heavy cargo, this power frame is equipped with hydraulic "claws" that easily manipulate and rotate loads of all kinds and shapes. In the course of the second in franchise 1986 Aliens movie, warrant officer Ripley proved that the cargo (or opponent, for that matter) doesn’t necessarily need to be inanimate for the Loader to fend it off with ease. The author of the Power Loader for 3D printing spent 178 hours working on the model for your 3D printed Ellen Ripley figurine to have a reliable and extremely detailed exoskeleton to fight in. The iconic scene of brave Ripley conquering the extraterrestrial Xenomorph Queen aboard USS Sulaco ship leaves no sci-fi admirer indifferent and the 3D artist made sure you receive a Power Loader with the finest elements taken care of. Rotating warning light, huge claws, bulky limbs and massive cage with safety belts provided - your 3D printed Loader will only lack a pilot though can be easily displayed separately. We are pretty sure that anyone who watched the Aliens film especially back in the 80s dreamt of having their very own Power Loader. Thanks to the 3D printing technology, it is now made available to everyone - STL files for 3D printing are just a click away!

ADAPTATION FOR 3D PRINTING

Power Loader model for 3D printing is a highly articulated action assembly model and its moderation and adaptation for different types of 3D printers took Gambody team 66 hours in total. In order to ensure multidirectional movement of the exoskeleton, it was divided into many assembly parts and special mechanisms were introduced into all model’s joints to give you an opportunity to display the loader in a variety of positions, i.e. its elbows, wrists, knees, feet etc. are movable and the "claws" are rotatable and can even clench to hold objects (or xenomorphs, for that matter). The Loader’s cage can be opened for you to place there Ellen Ripley figurine that can be secured with the safety belts that also come as separate assembly pieces. For you to introduce wires that connect the Loader’s arms to the body we recommend that you use 2.85mm flexible filament or even simple 2.85/1.75mm PLA plastic and insert its pieces into designated holes that are designed to securely fit either diameter. All assembly parts are provided in STL files in recommended positions that were worked out so to ensure the smoothness of the details’ surfaces after printing and so that the 3D printing beginners won't face difficulties when placing the parts on a build plate. The joints that ensure the robot’s movability are provided as separate files as well for you to be able to print them again if the joints' friction happens to lose rigidity. We highly recommend that you watch "Assembly video" in the photo preview section before assembling the Loader. 

The model is saved in STL files, a format supported by most 3D printers. All STL files for 3D printing have been checked in Netfabb and no errors were shown.

The model's scale was calculated from the actual height of the Power Loader that is 2520 mm. The 3D printing model's chosen scale is 1/8 for the FFF/FDM version and 1/16 for the DLP/SLA/SLS versions.

VERSION SPECIFICATIONS

FFF/FDM 1.1 version features:
- Contains 71 parts;
- A printed model is 315 mm tall, 167 mm wide, 327 mm deep;
- Optimised cutting and fully reworked joints;
- Each loader's joint is articulated which allows the model's movability;
- Wires that connect the Loader’s arms to the body are not provided with STL files. We recommend that you use 2.85mm flexible filament or even simple 2.85/1.75mm PLA plastic and insert its pieces into designated holes that are designed to securely fit either diameter;
- Rotating warning light on top of the Loader can be printed with fluorescent filament;
- Rings that are to be threaded on the cage are movable and can be placed as you prefer;
- Power Loader can be displayed with Ellen Ripley behind the controls;
- All parts are divided in such a way that you will print them with the smallest number of support structures.

DLP/SLA/SLS 1.1 version features:
- Contains 27 parts;
- A printed model is 158 mm tall, 84 mm wide, 164 mm deep;
- Optimised cutting and fully reworked joints;
- Power Loader is articulated thanks to the introduced movable connecting elements;
- This version comes with two variants of legs - to display the Loader solo and to showcase with Ellen Ripley behind the controls;
- Wires that connect the Loader’s arms to the body are not provided with STL files. We recommend that you use 1.75mm flexible filament or simple PLA plastic of the same diameter and insert its pieces into designated holes;
- All parts are divided in such a way to fit the build plates and to ensure that support structures are generated where needed.

FFF/FDM 1.0 and DLP/SLA/SLS 1.0 versions’ features:
- Older versions with outdated joints;
- FFF/FDM 1.0 version contains 116 parts;
- DLP/SLA/SLS 1.0 version contains 34 parts;
- The rest of the features are the same. 

WHAT WILL YOU GET AFTER PURCHASE?

- STL files of Power Loader​​​​ Model for 3D printing which consist of 150 parts;
- High-poly detailed model of Power Loader​​​​;
- Detailed settings that we provide as a recommendation for Cura , Simplify3D and Slic3r for the best print;
- Full technical support from the Gambody Support Team.

You can get the model of Power Loader​​​​​ for 3D Printing immediately after the purchase! Just click the green Buy button in the top-right corner of the model’s page. You can pay with PayPal or your credit card.

Watch the tutorial on how to assemble the Power Loader​​​​​ 3D Printing Model at Gambody YouTube channel.

Also, you may like Ellen Ripley 3D Printing Figurine that completes the diorama as well as other Alien vs Predator 3D Printing Models.

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FAQ: 
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This model was tested in Cura 3.4.1 and printed on an Ultimaker 2 in PLA material. Below you can find printing recommendations for Cura, Simplify3D and Slic3r softwares.

Cura printing recommendations:

Recommendations: Use ABS or PLA Plus filament to print more durable and friction resistant details.

It is recommended to print all parts of joints with lower Support Overhang Angle: 30°.

To avoid printing problems, we recommend the following settings:

Quality
Layer Height: 0.1 mm
Initial Layer Height: 0.3 mm
Line Width: 0.4 mm
 Wall Line Width: 0.4 mm
   Outer Wall Line Width: 0.4 mm
   Inner Wall(s) Line Width: 0.4 mm
 Top/Bottom Line Width: 0.4 mm
 Infill Line Width: 0.4 mm
 Skirt/Brim Line Width: 0.4 mm
Support Line Width: 0.4 mm
 Initial Layer Line Width: 100%

Shell
Wall Thickness: 0.8 mm
    Wall Line Count: 2
Outer Wall Wipe Distance: 0.2 mm
Top Surface Skin Layers: 0
Top/Bottom Thickness: 0.8 mm
   Top Thickness: 0.8 mm
      Top Layers: 8
    Bottom Thickness: 0.8 mm
      Bottom Layers: 8
Top/Bottom Pattern: Lines
Bottom Pattern Initial Layer: Lines
Top/Bottom Line Directions: [ ]
Outer Wall Inset: 0 mm
Compensate Wall Overlaps: Check
    Compensate Outer Wall Overlaps: Check
    Compensate Inner Wall Overlaps: Check
Fill Gaps Between Walls: Everywhere
Filter Out Tiny Gaps: Check
Horizontal Expansion: 0 mm
Initial Layer Horizontal Expansion: 0 mm
Z Seam Alignment: Sharpest Corner
Seam Corner Preference: Hide Seam
Ignore Small Z Gaps: Check
Extra Skin Wall Count: 1

Infill
Infill Density: 80%
Infill Line Distance: 4.0 mm
Infill Pattern: Grid
Infill Line Directions: [ ]
Infill X Offset: 0 mm
Infill Y Offset: 0 mm
Infill Overlap Percentage: 10%
    Infill Overlap: 0.04 mm
Skin Overlap Percentage: 5%
    Skin Overlap: 0.02 mm
Infill Wipe Distance: 0.1 mm
Infill Layer Thickness: 0.1 mm
Gradual Infill Steps: 1
Gradual Infill Steps Height: 1.5 mm
Infill Before Walls: Check
Minimum Infill Area: 0 mm2
Skin Removal Width: 0.8 mm
    Top Skin Removal Width: 0.8 mm
    Bottom Skin Removal Width: 0.8 mm
Skin Expand Distance: 0.8
    Top Skin Expand Distance: 0.8
    Bottom Skin Expand Distance: 0.8
Maximum Skin Angle for Expansion: 90˚
    Minimum Skin Width for Expansion: 0.0

Material
Initial Layer Flow: 100%
Enable Retraction: Check
Retraction Extra Prime Amount: 0 mm3
Retraction Minimum Travel: 0.8 mm
Maximum Retraction Count: 90
Minimum Extrusion Distance Window: 6.5 mm
Nozzle Switch Retraction Distance: 16 mm
Nozzle Switch Retraction Speed: 20 mm/s
    Nozzle Switch Retract Speed: 20 mm/s
    Nozzle Switch Prime Speed: 20 mm/s

Speed 
Print Speed: 45 mm/s
    Infill Speed: 45 mm/s
    Wall Speed: 22.5 mm/s
      Outer Wall Speed: 22.5 mm/s
      Inner Wall Speed: 45 mm/s
    Top/Bottom Speed: 15 mm/s
Travel Speed: 45 mm/s
Initial Layer Speed: 22.5 mm/s
  Initial Layer Print Speed: 22.5 mm/s
  Initial Layer Travel Speed: 30 mm/s
Skirt/Brim Speed: 30 mm/s
Maximum Z Speed: 0 mm/s
Number of Slower Layers: 2

Travel 
Combing Mode: All
Avoid Printed Parts when Traveling: Check
Travel Avoid Distance: 0.625 mm
Layer Start X: 0.0 mm
Layer Start Y: 0.0 mm

Cooling 
Enable Print Cooling: Check
Fan Speed: 100%
    Regular Fan Speed: 100%
    Maximum Fan Speed: 100%
Regular/Maximum Fan Speed Threshold: 10 s
Initial Fan Speed: 0%
Regular Fan Speed at Height: 0.3 mm
    Regular Fan Speed at Layer: 2
Minimum Layer Time: 5 s
Minimum Speed: 10 mm/s

Support 
Generate Support: Check
Support Placement: Everywhere
Support Overhang Angle: 50°
Support Pattern: Zig Zag
Connect Support ZigZags: Check
Support Density: 15 %
    Support Line Distance: 3 mm
Support Z Distance: 0.1 mm
    Support Top Distance: 0.1 mm
    Support Bottom Distance: 0.1 mm
Support X/Y Distance: 1 mm
Support Distance Priority: Z overrides X/Y
Minimum Support X/Y Distance: 0.25 mm
Support Stair Step Height: 0.3 mm
Support Stair Step Maximum Width: 5.0 mm
Support Join Distance: 2.0 mm
Support Horizontal Expansion: 0.2 mm
Support Infill Layer Thickness: 0.1 mm
Gradual Support Infill Steps: 0
Use Towers: Check
Tower Diameter: 3.0 mm
Minimum Diameter: 3.0 mm
Tower Roof Angle: 65°

Build Plate Adhesion 
Build Plate Adhesion Type: Brim (for all parts of locks use "Skirt")
Skirt/Brim Minimum Length: 250 mm
Brim Width: 8.0 mm
    Brim Line Count: 18
Brim Only on Outside: Check

Mesh Fixes 
Union Overlapping Volumes: Check
Merged Meshes Overlap: 0.15 mm

Special Modes
Print Sequence: All at Once
Surface Mode: Normal

Experimental
Slicing Tolerance: Middle
Maximum Resolution: 0.01 mm
Flow rate compensation max extrusion offset: 0 mm
Flow rate compensation factor: 100%

Disclaimer: This model will look outstanding if printed on SLA/SLS 3D printer. The accuracy of the model printed on FFF printer can vary from the result shown in the pictures.

Simplify3D printing recommendations:

This model was tested with PLA material.

To avoid printing problems, we recommend the following settings:

Extruder
Nozzle Diameter: 0.4 mm
Extrusion Multiplier: 0.97
Extrusion Width: Auto

Retraction Distance: 5.00 mm
Extra Restart Distance: 0.00 mm
Retraction Vertical Lift: 0.08 mm
Retraction Speed: 5400.0 mm/min

Wipe Distance: 5.00 mm

Layer
Primary Layer Height: 0.2 mm
Top Solid Layers: 8
Bottom Solid Layers: 5
Outline/Perimeter Shells: 2
Outline Direction: Inside-Out

First Layer Height: 90%
First Layer Width: 100%
First Layer Speed: 20%

Additions
Use Skirt/Brim: Check
Skirt Layers: 1
Skirt Offset from Part: 6.00 mm
Skirt Outlines: 5

Infill
Internal Fill Pattern: Fast Honeycomb
External Fill Patern: Rectilinear
Interior Fill Percentage: 80%
Outline Overlap: 22%
Infill Extrusion Width: 100%
Minimum Infill Length: 5.00 mm
Combine Infill Every: 1 layers

External Infill Angle Offsets: 45/-45 deg

Support
Generate Support Material: Check
Support Infill Percentage: 15%
Extra Inflation Distance: 1.00 mm
Support Base Layers: 0
Combine Support Every: 1 layers

Dense Support Layers: 0
Dense Infill Percentage: 70%

Support Type: Normal
Support Pillar Resolution: 5.00 mm
Max Overhang Angle: 60 deg

Horizontal Offset From Part: 0.50 mm
Upper Vertical Separation Layers: 1
Lower Vertical Separation Layers: 1

Support Infill Angles: 45 deg

Temperature
Extruder 1 Temperature: 210
Heated Bed: 60

Cooling
Increase fan speed for layers below: 45.0 sec
  Maximum Cooling fan speed: 50%
Bridging fan speed override: 100%

Speeds
Default Printing Speed: 4800.0 mm/min
Outline Underspeed: 50%
Solid Infill Underspeed: 80%
Support Structure Underspeed: 80%
X/Y Axis Movement Speed: 10800.0 mm/min
Z Axis Movemen Speed: 1002.0 mm/min

Adjust printing speed for layers below: 15.0 sec 
  Allow speed reduction down to: 20%

Other
Unsupported area threshold: 20.0 sq m

Slic3r printing recommendations:

Layer height
  Layer height: 0.1 mm
  First layer height: 90%
Vertical shells
  Perimeters: 2
Horizontal shells
  Soid layers: 
              Top: 8
              Bottom: 5
Quality
  Detect thin walls: Check
  Detect bridging perimeters: Check
Advanced
  Seam position: Random
Infill
  Fill density: 80%
  Fill pattern: Honeycomb
  Top/bottom fill pattern: Rectilinear
Reducing printing time
  Combine infill every: 1 layers
Advanced
  Solid infill every: 0 layers
  Fill angle: 25 deg
  Solid infill threshold area: 0mm
Skirt
  Loops: 2
  Distance from object: 6 mm
  Skirt height: 1 layers
  Minimum extrusion length: 4 mm
Brim 
  Brim width: 10 mm
Support material
  Generate support material: Check
  Overhang threshold: 45 deg
  Enforce support for the first: 3 layers
Raft
  Raft layers: 0 layers
Options for support material and raft
  Contact Z distance: 0.1 mm
  Pattern: Rectilinear
  Patter spacing: 2 mm
  Pattern angle: 0 deg
  Interface layers: 2 layers
  Interface pattern spacing: 0.2 mm
Speed for print moves
  Perimeters: 60 mm/s
  Small perimeters: 20 mm/s
  External perimeters: 20 mm/s
  Infill: 60 mm/s
  Solid infill: 60 mm/s
  Top solid infill: 30 mm/s
  Support material: 50 mm/s
  Support material interface: 100%
  Bridges: 30 mm/s
  Gap fill: 50 mm/s
Speed for non-print moves
  Travel: 60 mm/s
Modifiers
  First layer speed: 30 mm/s
Acceleration control
  Perimeters: 800 mm/s
  Infill: 1500 mm/s
  Bridge: 1000 mm/s
  First layer: 1000 mm/s
  Default: 1000 mm/s
Autospeed
  Max print speed: 100 mm/s
  Max volumetrix speed: 0 mm/s
Extrusion width
  Default extrusion width: 0.42 mm
  First layer: 0.42 mm
  Perimeters: 0.42 mm
  External perimeters: 0.42 mm
  Infill: 0.42 mm
  Solid infill: 0.42 mm
  Top solid infill: 0.42 mm
  Support material: 0.42 mm
Overlap
  Infill/Perimeters overlap: 20%
Flow
  Bridge flow ratio: 0.95
Other
  XY Size Compensation: 0 mm
  Threds: 8
  Resolution: 0 mm