MWO Warhawk 3D Printing Model | Assembly + Action

ABOUT THIS 3D MODEL

Warhawk, also known as Masakari, is an 85-ton Battlemech that was produced by Clan Smoke Jaguar and is considered to be one of the oldest Clan Mechs introduced. Not particularly great for ballistic-based configurations, Warhawk is known to be pretty good at energy and missile launchers builds. Despite the general disagreement about this Mech’s efficiency, the author of Warhawk model for 3D printing decided to take up the project and spent 124 hours to create the famous assault giant with a huge torso and a nice arsenal of long-range weapons. As MWO fans have probably already figured out, the 3D artist didn’t go for any of the conventional Warhawk’s configurations. It was the concept art by Alex “Flyingdebris” Iglesias that served as the main source of the author’s inspiration. Masakari 3D printing model was designed taking into account all robot’s fine pipes, antennas and framework details in order to make sure that the Battlemech will be interesting to print, assemble and paint. Warhawk did have its in-game ups and downs but we are sure that many MWO enthusiasts will be happy to welcome the sturdy Mech to one’s 3D printing collection. Gambody certainly is proud of such an excellent addition to the MechWarrior category on our website.

ADAPTATION FOR 3D PRINTING

MWO Warhawk 3D printing model is an action assembly model and its moderation and adaptation for different types of 3D printers took Gambody team 42 hours in total. The model’s cutting was chosen by our team to minimise the amount of filament needed for generated support, such fine details as antennas, pipes etc. come separately. Model is cut in many assembly parts that are provided in STL files in recommended positions that were worked out so to ensure the smoothness of the details’ surfaces after printing and that the 3D printing beginners won't face difficulties when placing the parts on a build plate. To allow the multidirectional movement and rotation of the Warhawk model, the ball-and-socket joints and one-axis joints with lockers were introduced. The joints that ensure the Mech's movability are provided as separate files as well for you to be able to print them again if the joints' friction happens to lose rigidity. Missile launchers, autocannons, as well as other weapons Warhawk is equipped with are assembled in such a way that can be potentially replaced when the alternative Guns Pack for the Mech is released.

The model is saved in STL files, a format supported by most 3D printers. All STL files for 3D printing have been checked in Netfabb and no errors were shown.

The model's scale was calculated from Warhawk's actual height that is 15000 mm. The 3D printing model's chosen scale is 1/60 for the FFF/FDM version and 1/100 for the DLP/SLA/SLS versions.

VERSIONS' SPECIFICATIONS

FFF/FDM 1.0 version features:
- Contains 47 parts;
- A printed model is 305 mm tall, 188 mm wide, 153 mm deep;
- Made with several sets of special joints to ensure the model's articulation;
- Assembly kit includes locks to connect the parts without glue. One lock 40_Ge_Lock_7h_x4​ needs to be printed 4 times; lock 46_Ge_Lock_10h_x14 needs to be printed 14 times;
- All parts are divided in such a way that you will print them with the smallest number of support structures and so to ensure the smoothness of the details’ surfaces.

DLP/SLA/SLS 1.0 version features:
- Contains 13 parts;
- A printed model is 182 mm tall, 113 mm wide, 92 mm deep;
- Made with special joints to ensure the model's articulation;
- All parts are divided in such a way to fit the build plates and to ensure that support structures are generated where needed.

SLS 1.0 version features:
- Contains 1 part;
- A printed model is 182 mm tall, 113 mm wide, 92 mm deep;
- Made as a solid one-piece Mech.

WHAT WILL YOU GET AFTER PURCHASE?

- STL files of MWO Warhawk 3D Printing Model which consist of 61 parts;
- 3 versions of files of this model for FFF/FDM and DLP/SLA/SLS printers;
- High-poly detailed model of MWO Warhawk;
- Detailed settings that we provide as a recommendation for Cura , Simplify3D and Slic3r for the best print;
- Full technical support from the Gambody Support Team.

You can get the model of MWO Warhawk for 3D printing immediately after the purchase! Just click the green Buy button in the top-right corner of the model’s page. You can pay with PayPal or your credit card.

Watch the tutorial on how to assemble MWO Warhawk 3D Printing Model at Gambody YouTube channel.

Also, you may like other Mech Warrior 3D Printing Models.

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This model was tested in Cura 3.4.1 and printed on an Ultimaker 2 in PLA material. Below you can find printing recommendations for Cura, Simplify3D and Slic3r softwares.

Cura printing recommendations:

Recommendations: For all parts of Locks you need to change "Brim" type to "Skirt" in Build Plate Adhesion section.

To avoid printing problems, we recommend the following settings:

Quality
Layer Height: 0.1 mm
Initial Layer Height: 0.3 mm
Line Width: 0.4 mm
 Wall Line Width: 0.4 mm
   Outer Wall Line Width: 0.4 mm
   Inner Wall(s) Line Width: 0.4 mm
 Top/Bottom Line Width: 0.4 mm
 Infill Line Width: 0.4 mm
 Skirt/Brim Line Width: 0.4 mm
Support Line Width: 0.4 mm
 Initial Layer Line Width: 100%

Shell
Wall Thickness: 0.8 mm
    Wall Line Count: 2
Outer Wall Wipe Distance: 0.2 mm
Top Surface Skin Layers: 0
Top/Bottom Thickness: 0.8 mm
   Top Thickness: 0.8 mm
      Top Layers: 8
    Bottom Thickness: 0.8 mm
      Bottom Layers: 8
Top/Bottom Pattern: Lines
Bottom Pattern Initial Layer: Lines
Top/Bottom Line Directions: [ ]
Outer Wall Inset: 0 mm
Compensate Wall Overlaps: Check
    Compensate Outer Wall Overlaps: Check
    Compensate Inner Wall Overlaps: Check
Fill Gaps Between Walls: Everywhere
Filter Out Tiny Gaps: Check
Horizontal Expansion: 0 mm
Initial Layer Horizontal Expansion: 0 mm
Z Seam Alignment: Sharpest Corner
Seam Corner Preference: Hide Seam
Ignore Small Z Gaps: Check
Extra Skin Wall Count: 1

Infill
Infill Density: 20%
Infill Line Distance: 4.0 mm
Infill Pattern: Grid
Infill Line Directions: [ ]
Infill X Offset: 0 mm
Infill Y Offset: 0 mm
Infill Overlap Percentage: 10%
    Infill Overlap: 0.04 mm
Skin Overlap Percentage: 5%
    Skin Overlap: 0.02 mm
Infill Wipe Distance: 0.1 mm
Infill Layer Thickness: 0.1 mm
Gradual Infill Steps: 1
Gradual Infill Steps Height: 1.5 mm
Infill Before Walls: Check
Minimum Infill Area: 0 mm2
Skin Removal Width: 0.8 mm
    Top Skin Removal Width: 0.8 mm
    Bottom Skin Removal Width: 0.8 mm
Skin Expand Distance: 0.8
    Top Skin Expand Distance: 0.8
    Bottom Skin Expand Distance: 0.8
Maximum Skin Angle for Expansion: 90˚
    Minimum Skin Width for Expansion: 0.0

Material
Initial Layer Flow: 100%
Enable Retraction: Check
Retraction Extra Prime Amount: 0 mm3
Retraction Minimum Travel: 0.8 mm
Maximum Retraction Count: 90
Minimum Extrusion Distance Window: 6.5 mm
Nozzle Switch Retraction Distance: 16 mm
Nozzle Switch Retraction Speed: 20 mm/s
    Nozzle Switch Retract Speed: 20 mm/s
    Nozzle Switch Prime Speed: 20 mm/s

Speed 
Print Speed: 45 mm/s
    Infill Speed: 45 mm/s
    Wall Speed: 22.5 mm/s
      Outer Wall Speed: 22.5 mm/s
      Inner Wall Speed: 45 mm/s
    Top/Bottom Speed: 15 mm/s
Travel Speed: 45 mm/s
Initial Layer Speed: 22.5 mm/s
  Initial Layer Print Speed: 22.5 mm/s
  Initial Layer Travel Speed: 30 mm/s
Skirt/Brim Speed: 30 mm/s
Maximum Z Speed: 0 mm/s
Number of Slower Layers: 2

Travel 
Combing Mode: All
Avoid Printed Parts when Traveling: Check
Travel Avoid Distance: 0.625 mm
Layer Start X: 0.0 mm
Layer Start Y: 0.0 mm

Cooling 
Enable Print Cooling: Check
Fan Speed: 100%
    Regular Fan Speed: 100%
    Maximum Fan Speed: 100%
Regular/Maximum Fan Speed Threshold: 10 s
Initial Fan Speed: 0%
Regular Fan Speed at Height: 0.3 mm
    Regular Fan Speed at Layer: 2
Minimum Layer Time: 5 s
Minimum Speed: 10 mm/s

Support 
Generate Support: Check
Support Placement: Everywhere
Support Overhang Angle: 50°
Support Pattern: Zig Zag
Connect Support ZigZags: Check
Support Density: 15 %
    Support Line Distance: 3 mm
Support Z Distance: 0.1 mm
    Support Top Distance: 0.1 mm
    Support Bottom Distance: 0.1 mm
Support X/Y Distance: 1 mm
Support Distance Priority: Z overrides X/Y
Minimum Support X/Y Distance: 0.25 mm
Support Stair Step Height: 0.3 mm
Support Stair Step Maximum Width: 5.0 mm
Support Join Distance: 2.0 mm
Support Horizontal Expansion: 0.2 mm
Support Infill Layer Thickness: 0.1 mm
Gradual Support Infill Steps: 0
Use Towers: Check
Tower Diameter: 3.0 mm
Minimum Diameter: 3.0 mm
Tower Roof Angle: 65°

Build Plate Adhesion 
Build Plate Adhesion Type: Brim (for all parts of locks use "Skirt")
Skirt/Brim Minimum Length: 250 mm
Brim Width: 8.0 mm
    Brim Line Count: 18
Brim Only on Outside: Check

Mesh Fixes 
Union Overlapping Volumes: Check
Merged Meshes Overlap: 0.15 mm

Special Modes
Print Sequence: All at Once
Surface Mode: Normal

Experimental
Slicing Tolerance: Middle
Maximum Resolution: 0.01 mm
Flow rate compensation max extrusion offset: 0 mm
Flow rate compensation factor: 100%

Disclaimer: This model will look outstanding if printed on SLA/SLS 3D printer. The accuracy of the model printed on FFF printer can vary from the result shown in the pictures.

Simplify3D printing recommendations:

This model was tested with PLA material.

To avoid printing problems, we recommend the following settings:

Extruder
Nozzle Diameter: 0.4 mm
Extrusion Multiplier: 0.97
Extrusion Width: Auto

Retraction Distance: 5.00 mm
Extra Restart Distance: 0.00 mm
Retraction Vertical Lift: 0.08 mm
Retraction Speed: 5400.0 mm/min

Wipe Distance: 5.00 mm

Layer
Primary Layer Height: 0.2 mm
Top Solid Layers: 8
Bottom Solid Layers: 5
Outline/Perimeter Shells: 2
Outline Direction: Inside-Out

First Layer Height: 90%
First Layer Width: 100%
First Layer Speed: 20%

Additions
Use Skirt/Brim: Check
Skirt Layers: 1
Skirt Offset from Part: 6.00 mm
Skirt Outlines: 5

Infill
Internal Fill Pattern: Fast Honeycomb
External Fill Patern: Rectilinear
Interior Fill Percentage: 10%
Outline Overlap: 22%
Infill Extrusion Width: 100%
Minimum Infill Length: 5.00 mm
Combine Infill Every: 1 layers

External Infill Angle Offsets: 45/-45 deg

Support
Generate Support Material: Check
Support Infill Percentage: 15%
Extra Inflation Distance: 1.00 mm
Support Base Layers: 0
Combine Support Every: 1 layers

Dense Support Layers: 0
Dense Infill Percentage: 70%

Support Type: Normal
Support Pillar Resolution: 5.00 mm
Max Overhang Angle: 60 deg

Horizontal Offset From Part: 0.50 mm
Upper Vertical Separation Layers: 1
Lower Vertical Separation Layers: 1

Support Infill Angles: 45 deg

Temperature
Extruder 1 Temperature: 210
Heated Bed: 60

Cooling
Increase fan speed for layers below: 45.0 sec
  Maximum Cooling fan speed: 50%
Bridging fan speed override: 100%

Speeds
Default Printing Speed: 4800.0 mm/min
Outline Underspeed: 50%
Solid Infill Underspeed: 80%
Support Structure Underspeed: 80%
X/Y Axis Movement Speed: 10800.0 mm/min
Z Axis Movemen Speed: 1002.0 mm/min

Adjust printing speed for layers below: 15.0 sec 
  Allow speed reduction down to: 20%

Other
Unsupported area threshold: 20.0 sq m

Slic3r printing recommendations:

Layer height
  Layer height: 0.1 mm
  First layer height: 90%
Vertical shells
  Perimeters: 2
Horizontal shells
  Soid layers: 
              Top: 8
              Bottom: 5
Quality
  Detect thin walls: Check
  Detect bridging perimeters: Check
Advanced
  Seam position: Random
Infill
  Fill desity: 20%
  Fill pattern: Honeycomb
  Top/bottom fill pattern: Rectilinear
Reducing printing time
  Combine infill every: 1 layers
Advanced
  Solid infill every: 0 layers
  Fill angle: 25 deg
  Solid infill threshold area: 0mm
Skirt
  Loops: 2
  Distance from object: 6 mm
  Skirt height: 1 layers
  Minimum extrusion length: 4 mm
Brim 
  Brim width: 10 mm
Support material
  Generate support material: Check
  Overhang threshold: 45 deg
  Enforce support for the first: 3 layers
Raft
  Raft layers: 0 layers
Options for support material and raft
  Contact Z distance: 0.1 mm
  Pattern: Rectilinear
  Patter spacing: 2 mm
  Pattern angle: 0 deg
  Interface layers: 2 layers
  Interface pattern spacing: 0.2 mm
Speed for print moves
  Perimeters: 60 mm/s
  Small perimeters: 20 mm/s
  External perimeters: 20 mm/s
  Infill: 60 mm/s
  Solid infill: 60 mm/s
  Top solid infill: 30 mm/s
  Support material: 50 mm/s
  Support material interface: 100%
  Bridges: 30 mm/s
  Gap fill: 50 mm/s
Speed for non-print moves
  Travel: 60 mm/s
Modifiers
  First layer speed: 30 mm/s
Acceleration control
  Perimeters: 800 mm/s
  Infill: 1500 mm/s
  Bridge: 1000 mm/s
  First layer: 1000 mm/s
  Default: 1000 mm/s
Autospeed
  Max print speed: 100 mm/s
  Max volumetrix speed: 0 mm/s
Extrusion width
  Default extrusion width: 0.42 mm
  First layer: 0.42 mm
  Perimeters: 0.42 mm
  External perimeters: 0.42 mm
  Infill: 0.42 mm
  Solid infill: 0.42 mm
  Top solid infill: 0.42 mm
  Support material: 0.42 mm
Overlap
  Infill/Perimeters overlap: 20%
Flow
  Bridge flow ratio: 0.95
Other
  XY Size Compensation: 0 mm
  Threds: 8
  Resolution: 0 mm